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    Manufacturer :

    PRODUCTION BULK FREEZE DRYER SUBLIMATOR EKS SERIES

Application in Production, Pharmaceutical and Food Industry

ZIRBUS TECHNOLOGY GMBH

 

Since its founding in 1984, ZIRBUS technology GmbH, as a German manufacturer, has gained an outstanding reputation on the

international market. We manufacture not only autoclaves but also focus on process technology. A steadily increasing number

of customers is putting their trust in Zirbus brand autoclaves and lyophilizers.

Our customers' satisfaction is our top priority...

  • TOGETHER WITH OUR CUSTOMERS,  WE CONTINUALLY DE V ELOP NE W  SOLUTIONS  FOR VARIOUS ARE AS  OF APPLICATION
  • WE TAKE ADVANTAGE  OF EVERY POSSIBLE OPPORTUNIT Y FOR IMPROV EMENT
  • PERFECTION IN SERVICE IS WHAT DRIVES US
  • EFFICIENT AND  RELIABLE TECHNOLOGY
  • A PERFECT COMBINATION  OF SOF T WARE AND HARDWARE

CERTIFIED QUALITY

  • ASME certified
  • Module H certified
  • EN  ISO 9001

The quality management (QM) system according to DIN EN ISO 9001 implemented and practiced at ZIRBUS technology GmbH provides the framework for our quality and cost oriented activities.

In addition, a risk management system is a component  of the QM system.

 

THE RIGHT EQUIPMENT FOR YOUR NEEDS

 

PARAMETER

SUBLIMATOR

EKS 10

EKS 30

EKS 50

EKS 100

EKS 150

Chamber diameter

Ø600mm

Ø800mm

Ø1000mm

Ø1200mm

Ø1400mm

Shelve size

420x600mm

500x900mm

600x950mm

800x1150mm

900x1500mm

Distance

55mm

55mm

55mm

55mm

55mm

No. of Shelves

5

7

9

11

12

shelve area

1,26m²

3,15m²

5,13m²

10,0m²

16,2m²

 

Shelve temperature

Vers. I -40…+60°C

Vers. II -55…+60°C

 

Condenser capacity

10kg/24h

30kg/24h

50kg/24h

100kg/24h

150kg/24h

15kg total

45kg total

75kg total

150kg total

200kg total

Condenser temperature

 

Vers. I -50°C Vers. II -75°C

 

 

Dimensions

L1500 x

L1750 x

L1900 x

L2200 x

L2500 x

W980 x

W1300 x

W1500 x

W1700 x

W1900 x

H1850

H1850

H1950

H2050

H2150

 

Available options:

  • Air or water cooled cooling systems
  • Clean room design, surfaces Ra <0,8µm electropolished
  • Product trays
  • Oil free vacuum pump
  • Stainless steel housing or wall integration
  • Capacitive vacuum sensor
  • Process visualization Scada
  • Siemens / Mitsubishi PLC
  • CIP (automatic cleaning)

 

Features:

  • One chamber system, condenser behind the shelves
  • Complete stainless steel 316L
  • Liquid tempered stainless steel shelves for freezing and drying
  • Radiation shelve on top position
  • Uniform temperature distribution +/-1°C during freezing and drying
  • Repeatable processes
  • Integrated vacuum pump
  • Industrial PLC control system with touch panel
  • Free programmable receipts
  • Integrated vacuum regulation
  • Fast defrost by steam or hot water

SYSTEM SETUP:

  • Drying chamber and components are build on one
  • Stainless steel base frame.
  • Stainless steel front panel made of AISI304
  • This front panel is suitable for wall mounting.
  • In the basic version the freeze dryer is unclad.

 

Drying chamber:

  • Round drying chamber as one chamber system,
  • The condenser is located in the same chamber.
  • Dimensions: Ø 800 mm
  • Volume: 900 Liter
  • Material: Stainless steel AISI 316L (1.4404)
  • Surface finish inside: stained and glass-beaded
  • Leak rate of empty and dry chamber: <0.05mbar liter / sec.
  • Achievable end vacuum with corresponding vacuum pump: <0.01mbar

Chamber door:

  • Stainless steel hinged door with glass window.
  • Including stainless steel door cover
  • Door seal made of silicone

Measurement Technology:

  • Vacuum sensor: Pirani vacuum sensor
  • Range 0.001 ... 1000mbar

Temperature sensors:

  • 3 flexible product probes PT100 diameter 4x30mm, silicone cable.
  • Additional one temperature sensor for surface area and one for condenser temperature.

 

Controller :

  • Mitsubishi FXN Industrial PLC
  • 7 "color touch panel, Drytec " M "
  • Drying programs: 20 pieces, freely definable

 

Program structure:

  • 10 Freezing stages
  • 10 Main drying stages
  • 10 Post-drying stages
 

Shelves:

  • Liquid-controlled shelves: -40 ... + 60 ° C
  • Cooling floor: 1.0°C / min (in the range +20 ...- 30 ° C) For freezing and drying of products.
  • Number of shelves: 7 pcs
  • A radiation plate is located at top Material: Stainless steel AISI 316L Surface K120 polished
  • Dimensions: 500 x 900mm Surface thickness: 15 mm Total shelves area: 3.15 m2
  • Shelf distance: 55mm
  • Shelves Flatness: +/- 1 mm per m

 

Ice condenser:

  • The ice condenser is located behind the shelves
  • Material of the cooling coil: Stainless steel AISI 316L / 316TI
  • Cooled surface: 0.5 m²
  • Capacity condenser: 30 kg / 24h
  • Max. condenser capacity: 45kg
  • Final temperature: -45°C (without load; in vacuum)
  • Cooling time: + 20°C to -40°C approx. 15 minutes
  • Fast defrosting by hot water or optional with steam
  •  

    

 

 

Cooling Systems :

  • Air cooled refrigeration system consisting of a
  • Reciprocating piston Compressor
  • Engine power of the compressor: 0.75KW
  • Refrigerant GWP1397 approved according to the latest F-gases
  • Regulation

 

Vacuum control:

Automated isolation valve between condenser and vacuum pump for carrying out a vacuum control.

 

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